Highway Guardrail Roll Forming Device
CZPT Requirements
one. Decoiler
With two tapered electric powered bulgy clamps, and its carrying capability is 8 tons. The inner diameter of the roll material is about five hundred to 600mm, the highest diameter of metal coil is 1800mm. Clamp motor electricity is two.2kw with four-pole normal motor. Undertake ZQ250 pace reducer, its speed ratio is 31:five.
2.Leveling Device
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling device ahead of and following has vertical guidebook roll. Feed inlet port equipped with nip rolls.
materials: 40Cr, quenched hardness: HRC48°~52°, motor electricity:seven.5kw, 6-pole typical motor, ZQ350speed reducer, speed ratio: twenty:49, φ200 arrester brake.
3.Punching Equipment
Adopt YL32-315 four-column hydraulic punching device, and hydraulic station motor electrical power is 22kw. 1 set of two waves guardrail plates punching chopping die, style and approach primarily according to users’ layout drawings. The content of mould inserts and plunger chip is Cr12MoV alloy steel. The punching equipment prior to and right after equipped with adjustable information roll. (guide roll materials: Cr12MoV, hardness: HRC58º~60º) Apart from, it also outfitted with a established of spare blade and plunger chip.
four.rapid feeding material mechanism
It has two pairs of feeders and calls for two gets to be 1.
pinch immediately, motor electricity:2.2 kw, ZQ250 pace reducer, hand-turn compressing
five.Photoelectric Size-measuring System
quantity: two pairs, minimize size: 4320mm, length precision < ±3.0mm
six. Principal Forming Engine
This unit involves 11 molding procedures with independent open arch construction.
The mechanical spreading width : 550mm.
Arch substance : HT200 , tempered.
The column cross-section measurement: eighty x 70, with enough power and reliable quality assurance. Vertical guiding roller quantities: 3
Roller diameter of vertical guiding roller: 80
Substance: 40Cr metal, quenched and tempered.
CZPT type: Fastened surface area 7216, regulation 32216, each and every has 4.
Figures of dual-axis equipment box: one
Quantities of single-shaft transmission equipment box: 9
Bevel modulus: M=nine
Gear box content: HT200.
Host energy: 45KW r, electromagnetic speed regulating,
Velocity reducer: ZQ650
Pace ratio: 48.fifty seven
Use one inch double chain push between the transmission equipment box universal transmission shaft in between the roller shafts, and the universal transmission shaft type is140-275. Use one.five inch dual chain travel in between the pace reducer.
7.Forming Mould
A set of two wave guardrail plate roll forming die, created and processed according to the national common. The substance is GCr15, and the overall quenching hardness is HRC58°~ 62°.
8.substance Getting Platform
Roller kind materials acquiring station, 5m size, six# metal welded.
9.Management Program
Frequent management program. Can manually and instantly handle the harmony of various components of of the complete manufacturing line.
ten.Other folks
The equipment whole energy is seventy eight.9Kw, with 30000mm * 4000mm duration * width. The greatest rolling top is 85mm, the highest rolling thickness is 4.0mm, and the maximum rolling velocity is 3 ~ 12m/min. Structural materials of welding device seat have to satisfy the specifications, welding have to be up to the countrywide normal . Products soon after rust cleansing must be to start with coated with steel special anti-rust paint comprehensively covering, and then coated with higher top quality topcoat. The rotating component need to be divided by warning colour.
FAQ
one.Q: Are you company or buying and selling business?
A: We are manufacture and buying and selling company.
two.Q:What information you need to have before you make the proposal?
A:The pipe diameter and thickness selection which you need or the profile drawings, materials info, your particular needs.
three.Q: what is the MOQ?
A: 1 set
four.Q: Do you provide setting up and debugging abroad?
A: Abroad machine put in and worker education companies are optional.
five.Q: Can you make the device according to my design or prototype?
A: Sure, we have an knowledgeable crew for operating out the most suited layout and production program for the machine that you are heading to ebook with us.
six.Q: How does your manufacturing facility do regarding quality manage?
A :There is no tolerance concerning top quality control. Top quality manage complies with ISO 9001.every machine has to earlier testing running before it’s packed for shipment.
seven.Q: How can I have confidence in you that equipment pasted tests running before delivery?
A: 1) We report the screening online video for your reference
2) We welcome you go to us and test machine by oneself in our manufacturing unit.
8.Q: What about our after-sale service?
A: we offer specialized assist on line as nicely as abroad providers by skillful technicians.
nine.Q: What should I do if I just begin a new company?
A:Contact us instantly ,we give totally free specialist pre-revenue provider.Also we can help you to solve the materials(metal coil)purchase,employee train,global industry cost.
10. Q:Can I pay a visit to you manufacturing unit to verify devices on-website ? What Ought to I bring when I go to your manufacturing facility?
A: We are producer, and we welcome consumers to check out our factory. For particular merchandise style and create, we request you carry a piece of tests substance, you can examination on our devices on-website.
