This products is ideal for aluminum (copper) pipe forming procedure, this kind of as: straight, blanking, flaring, necking, elbow, pier head, etc. CZPT device changeover integrated tools.
|CZPT needs of the slicing system:|
|Feeding stroke and accuracy (U axis)||Feeding stroke / time: 100 ~ 1000mm (precision ± .3mm when feeding size ≤ 1000mm precision ± .5mm when 1000mm <feeding length <2000mm), maximum speed: 0.75m / s|
|1 feeding stroke||≤750mm|
|Specifications of the cutting mechanism||Feeding system adopts translation type pull-out horizontal and vertical movement|
|Feeder demands||Opening and shifting to CNC device using cylinder generate|
|Core-pulling cylinder||Outfitted with a tube bending equipment with a main rod core-pulling cylinder and automated oil offer gadget (volatile oil)|
|Blanking quality specifications||The roundness tolerance of the reduce copper pipe is considerably less than 1%, there is no evident pull, scratch, creasing and knurling scratch on the floor of the copper pipe, and no burr|
|Coil dimensions and bodyweight||The outer diameter of the tray is φ1000 ~ 1230mm, the heart gap diameter of the tray is φ130mm, the pitch of the tray is 250 ~ 340mm, the optimum bodyweight of the coil is ≤250Kg|
|Copper pipe outer diameter and wall thickness||Φ6.~φ10mm,Wall thickness:.5~one.0mm|
|Repeated fastened-length error||≤0.6mm|
|Nozzle inner diameter necking fee||f <25%
d0-CZPT tube wall thickness
|Flatness of 1 shot||≤0.5mm|
|Feeding performance||Effectiveness of ≤6S / root (one tube with opening length of 1000 mm)|
|CZPT demands for tube conclude forming:|
|Strokes of entrance tube finish / processing station||Employing straight punch two stations + rotary 1 station|
|Stroke of rear tube conclude/processing station||1 rotation|
|Nozzle injection operate||Automatic gasoline injection when flaring conclude-finish cones and elbows (risky oil)|
|electrical power source||A few-phase 380V|
|Air pressure||.forty five-.55Mpa|
|Products cooling approach||Air-cooled|
|Highest processing depth mistake||<± 0.5mm|
|Optimum coaxiality error||<0.1mm|
|Pipe end efficiency||8S-9S / root (in addition opening time 6S, complete effectiveness at the conclude of opening tube ≥15S / root)|
|CZPT needs of pipe bending system:|
|Maximum bend diameter X wall thickness||Φ12.7mm × one.0mm and under|
|Mandrel demands||Meet up with client demands for copper pipe bending|
|Bend straight feeding stroke||1000mm|
|Feeding velocity of elbow||Pace adjustable|
|Bend straight feeding stroke||~1000mm
|Feeding pace of elbow||.75-1m / s (adjustable)|
|CZPT rotation angle and accuracy (Y axis)||Angle ~ ± 3600 speed ~ ± 6000 / SEC precision: ± .050|
|CZPT rotation angular velocity||≥3600 / s (adjustable)|
|Bend angle speed (Z axis)||≥1800 / s (adjustable)|
|Copper tube flat price||one. For coreless bending of copper pipes with an outer diameter of φ8mm and a bend radius of R20 or more (such as R20), the flatness ratio of the copper tube is ≤1.fifteen, and the flattening ratio is ≤12%. difficulty.
2. In the coreless bending of copper pipe with outer diameter φ9.52mm and bend radius R20 or far more (which includes R20), the copper pipe flatness charge is one.185 or less, and the flattening charge is twelve% or less. Top quality concerns.
|Thorough floor situation||There are no apparent pull, scratch, crush marks and knurled scratches on the area of the copper pipe, and there is no burr on the pipe mouth
The mouth of copper pipe of Ф12 and beneath technical specs is flat, and the out-of-roundness is ≤3%.
|electricity supply||Three-phase 380V|
|Products cooling technique||Air-cooled|
Tools construction and program configuration
1. The equipment body and fuselage undertake a cabin-type keel composition. The equipment is welded and fashioned by square steel tubes and arc steel plates. Following the anxiety is eliminated, the total processing is executed to guarantee that the tools has adequate power, rigidity and steadiness. Four adjustable Peak of the foot cup.
2. The areas and parts of each and every component of the tools are subjected to required surface treatment options, this sort of as electroplating, blackening, quenching, carburizing, electrostatic spraying, and many others. according to the true operating circumstances and doing work surroundings to satisfy the toughness and surface area capabilities of the elements.
3. The round mould is an integral mould the guidebook mold can be equipped with a comply with-up mildew, a boosting unit and an anti-crease system the surface hardness of the molds these kinds of as the clamp mold, the guide mildew, and the spherical mildew is not reduced than HRC50 the alternative procedure of a variety of molds is straightforward Practical, and at the exact same time satisfy the requirements of processing engineering of pipe fittings.
4. CZPT axis feeding axis adopts higher-pace linear movement factors.
5. The head is an integral box construction, the curved arm adopts precision toothed chain transmission, the transmission sprocket and the reducer output shaft have support bearings at each ends, and the chain adjustment method is a butt-type double spiral construction.
six. Rotary shaft: It is pushed by a power-escalating precision planetary servo reducer, and the impartial servo system completes the feeding, bending and rotating control requirements.
seven. Clamping mechanism: parallel quadrilateral movement method, diagonal clamping, to make sure ample clamping power and steer clear of pinching of copper tubes, all joints have polymer non-lubricated bearings, and the guidebook mold uses slider backlinks The framework has two strokes of half-return and complete-return. The content clamp adopts a a few-lobed chuck construction to make certain enough clamping drive, mechanical strength and service existence the main has a speedy positioning and anti-rotation system
8. Undertake energetic feeding rack: no scratches or scratches on the copper tube
9. Straightening device: It adopts the complete substrate mounting method, which is practical for specification alter. The copper tube passes a pair of spherical rollers to get rid of local deformation. The horizontal and vertical planes of the copper tube are offered with five straightening wheels. At the exact same time, the quantity of straightening deformation can be altered in accordance to the soft and challenging states of the copper tube. Each straightening wheel has a easy floor and is geared up with two bearings, which efficiently guarantees straightening precision and security.
10. Set-size feeding mechanism: adopts AC servo motor to travel ball screw feeding, the feeding information adopts put on-resistant polished rod and linear bearing, and the movement is adaptable. The feeding clamp adopts booster cylinder.
eleven. Cutting system: adopts the outer rotary cutter and supporting wheel structure. In buy to avert the copper tube from sliding throughout pre-tensioning, which will lead to the cutter to crack, the copper tube repairing clamp is clamped by a two-stage booster cylinder, and its clamping force is double. The clamping pressure is twice as big as that of the pulling die. The feeding mechanism adopts an unbiased cylinder feeding ingredient to progress and return. The feeding is stable and the withdrawal is quick. The chopping head feed amount can be adjusted to adapt to different put on modifications of the slicing resource. The necking fee of every single nozzle is the very same. Outfitted with intermittent blade gasoline injection system, each and every cutter head is provided with unstable oil lubrication nozzles to extend the support life of the blade.
12. Tube end clamp: the electrical power of the tube stop is driven by hydraulic force
thirteen. Displacement mechanism: pushed by servo.
14. Pneumatic parts: The principal pneumatic components of the gear are utilized for a variety of actuators and gas injection. The pneumatic circuit has units for voltage stabilization, purification, lubrication and force adjustment.
one.Making use of CNC centralized manage.
2. It has the functions of handbook procedure and automatic operation of the complete equipment.
three. Alarm sign: power offer, no content, cycle completion, irregular cycle, crisis quit, overheat vacation, irregular cutting, merchandise discharge
4. Anomalies and other features, and set up eye-catching tri-shade alarm lights.
five. The procedure panel is made up of man-device interface, knob and unexpected emergency stop button, with clear identification and easy procedure.
six. The set up of electrical elements of the products complies with pertinent countrywide regulations, and has reliable grounding gadgets, wiring terminals in electrical packing containers,
7. The contactor and tiny air change undertake VDE regular V-groove installation approach. Each electrical component is clearly marked. Inside of the electrical handle cabinet
eight. Use plastic trunking cabinets for wiring, with obvious wire figures clean control panel, distinct and easy to read through label subtitles.
nine. Security security: The set up of the electrical elements of the gadget conforms to the relevant national rules, and there is a reputable grounding gadget, a protecting protect, and automatic procedure stops when the protecting include is opened.
ten. Equipment shade: The primary physique of the products is blue (Jie Sheng shade quantity JS-SK-003), and warning signs are positioned on the parts involved in individual basic safety.
Record of primary areas and maintenance
- List of principal add-ons
||CNC program||1 piece||JISUN|
||Switching electrical power||1 piece||MV|
||Contactor, thermal||1 set||TAIAN|
||Proximity switch||1 batch||YM|
||Pneumatic Original||1 batch||AIRTAC|
||Leakage swap||one batch||CHINT|
||Intermediate relay||1 batch||OMRON|
||Oil pump||1 set||JUNTAI|
||The electromagnetic valve||5 piece||YOUSHENG|
||Force maintaining valve||1 piece||MINGDE|
||Air cooler||1 established||RISEN|
||CZPT cylinder||5 piece||RISEN|
||Servo motor||8 set||DELTA|
- Verify the air / oil strain and the situation of each fastener every day to guarantee dependable use.
- Frequently lubricate moving components and hold the products tidy.
- Thoroughly clean the dust of the products often to steer clear of affecting the procedure and item high quality.
- The regular functioning time of the gear is calculated from eight-10 hours for each day. If the working time is more time thanks to creation, the inspection and update of sporting components, motors and other add-ons need to be strengthened to make sure the security of the products.
Solutions and other
- Product high quality warranty for one particular 12 months, (besides for artificial or abnormal use) putting on parts are not included in the warranty scope. For specifics, you should refer to the “wearing elements record” in the instruction guide.
- You are quite welcome to check out our manufacturing unit to see our machine how to work before you area an purchase with us.
- This merchandise is delivered randomly: a manual and a set of molds (if other specs are needed, the price will be quoted individually).
- If buyer have any issue about procedure when making use of our device,we will reply you by electronic mail/telephone/other online chat resource inside 24 hrs.
- The purchaser wants to offer electrical power voltage, compressed air fuel supply and grounding gadgets in accordance with electrical technical specs on the web site of the manufacturer’s workshop the customer should configure the cables and air pipes related to the products.
- The circulating cooling drinking water, hydraulic oil (recommended to use 46 brand name hydraulic oil), lubricating oil and cooling oil necessary by the equipment are bought by the purchaser.